Automated Drop Box Testing Solutions
Professional Fanuc CoBot Systems for Packaging Validation and Testing. Replace manual testing processes with consistent, high-throughput automation for packaging labs, e-commerce companies, and manufacturers.
System Components
Key Technologies
Explore the advanced components that power our automated drop testing system.
Fanuc Collaborative Robot
A high-performance cobot designed for safe, flexible interaction alongside human operators—ideal for dynamic QA environments where adaptability and cycle consistency are key.
Custom End-of-Arm Tool (EOAT)
Engineered in-house for versatility and grip reliability, this EOAT uses dual-zone suction cups to securely handle packages of various shapes, sizes, and surface textures—ensuring precise placement every time.
Integrated 3D Vision Cameras
Mounted directly on the EOAT, these vision systems enable real-time object detection, orientation correction, and dimensional verification—making autonomous handling smarter and more accurate with every cycle.
Sneed Jet Thermal Inkjet Printer
Delivers on-demand marking for each package before testing, providing scannable labels or alphanumeric codes to support full traceability, batch sorting, and post-test reporting—all without operator intervention.
Testing Automation
From Manual Challenges to Automated Solutions
Transform your drop testing process by addressing current limitations with automated precision and efficiency.
Manual Testing Challenges
- Inconsistent results due to human variability in test execution
- Limited throughput with single-operator testing cycles
- Higher labor costs for repetitive testing tasks
- Incomplete data capture and manual reporting processes
- Safety concerns from repetitive lifting and handling
- Scalability issues during peak testing periods
Automated Solutions
- Consistent test execution with repeatable drop heights, angles, and timing
- Increased throughput through continuous operation and faster cycle times
- Reduced labor requirements with minimal operator intervention needed
- Enhanced data collection with automated logging and reporting systems
- Improved workplace safety by eliminating repetitive manual tasks
- Scalable capacity to handle varying testing volumes
Business Impact
Benefits Summary
By transitioning from manual to automated drop testing, businesses achieve significant operational improvements. The combination of consistent test execution, increased throughput, and reduced labor requirements delivers measurable business value through lower operational costs and faster time-to-market.
Operational Excellence
- Lower operational costs through reduced labor and improved efficiency
- Faster time-to-market with accelerated packaging validation cycles
- Better compliance documentation with detailed automated test records
- Consistent quality standards across all testing procedures
- Improved staff utilization by reassigning personnel to higher-value tasks
Return on Investment
Typical ROI Timeline
12-18 Months
Through reduced labor costs and increased testing throughput
Additional Benefits Include:
- Improved compliance documentation
- Consistent quality standards
- Better staff utilization as personnel are reassigned to higher-value tasks
System Architecture
Technical Specifications
Advanced Fanuc CoBot technology designed for precision and safety. Our systems integrate seamlessly with existing equipment and provide comprehensive data collection and reporting capabilities.
- Fanuc CoBot Integration
- Collaborative robot technology designed for safe human-robot interaction with precise positioning control for accurate drop height and angle execution.
- Flexible Programming
- Accommodates various package sizes and test protocols with integration capabilities for existing testing equipment and software systems.
- Safety Systems
- Comprehensive safety systems including collision detection and emergency stops to ensure safe operation in any environment.
- Data Collection
- Automated package handling with timestamped test results, video recording, and report generation in standard industry formats.
- Remote Monitoring
- Multi-location operations support with remote monitoring capabilities and predictive maintenance scheduling.
Industry Solutions
Target Applications
Our automated drop testing solutions serve diverse industries with specific testing requirements.
Packaging Testing Laboratories
High-volume testing services with consistent quality requirements
- Multi-client operations requiring standardized test protocols
- Facilities needing detailed compliance documentation
E-commerce and Logistics Companies
Package validation for shipping durability requirements
- Quality control for supplier packaging standards
- Damage reduction initiatives for high-volume shipments
Manufacturing Operations
In-line packaging validation during production processes
- New product development testing and validation
- Quality assurance for packaging design optimization
Deployment Process
Implementation Process
A structured approach to deploying your automated drop testing solution.
Assessment
Site evaluation and ROI analysis
- Site evaluation of existing testing processes and facility requirements
- ROI analysis based on current testing volumes and labor costs
- Integration planning with existing equipment and workflows
System Design
Custom configuration and safety planning
- Custom configuration based on specific testing requirements
- Safety assessment and compliance with facility standards
- Training program development for operational staff
Installation
System integration and training
- System installation and integration with existing infrastructure
- Testing and validation of all automated functions
- Staff training and operational handover
Support
Frequently asked questions
Our Fanuc CoBot systems handle packages from 1 lb to 150 lbs with dimensions up to 48" x 36" x 36". Custom configurations available for specialized requirements.
Ready to Transform Your Drop Testing Process?
Get started with automated drop testing solutions that deliver consistent results, reduce costs, and improve efficiency.
INVEST IN YOUR FUTURE WITH AUTOMATION
Don’t get left behind, get ahead of the competition by automating your manufacturing processes. South Coast Robotics will work with you to provide the best automation system for your requirements We will spec in, implement and train you and your team on the software, hardware and controls systems that are included in your system. Your system will be ready to “plug and play” when delivered.
- Postal address
8065 E. Crystal Dr.
Anaheim, Ca. 92807
- Phone number
- +1 (888) 505-9332
- sales@southcoastrobotics.com